We manufacture and export Hollow Steel Sections – Square Hollow Sections (SHS) and Rectangular Hollow Sections (RHS) for structural use as per IS: 4923 as per customer's requirement. These sections are available with anti rust oil coating from inside & outside to ensure safe delivery to end customers.
We manufacture and export hollow sections, structural hollow sections, hollow steel sections, square /rectangular hollow sections, round hollow sections, mild steel black ERW square tubes, rectangular tubes & round hollow section tubes and hot rolled steel sections as per customer's requirement. These sections are available with anti rust oil coating from inside & outside to ensure safe delivery to end customers.
These Hollow Sections have a range of properties as well as characteristics. They get these features from the elements present in their chemical composition. Therefore, these Hollow Sections are used in a wide range of industrial applications.
We manufacture these Hollow Sections by considering all the necessary industrial norms, standards as well as guidelines so that the Hollow Sections that are produced satisfy the needs of the applications as well as the client. These Hollow Sections also undergo a series of tests to test and improve their quality so that the Hollow Sections that are produced perform well.
STEP – 1
Material received from SAIL / ESSAR Steel Ltd. / Lloyds / ISPAT or other any approved vendor. The steel shall be fully conformed to the API 5L / IS Standard Specification or as per Customer’s Specification. Testing/ Checking and Identification of Raw material shall be done as per API 5L / IS Standard Specification
STEP – 2
Edge Preparation & Milling:
Edges of Coil / Skelp are form in edge breaking unit at initial stage so that perfect forming is achieved at welding area. Strip edges are given mill cut on both sides with edge milling machine to make the edges clean and square for perfect butt welding with high frequency. It shall be done before passing the strip to forming process.
STEP – 3
Forming of Pipe:
Strip is passed in number of horizontal rolls after edge breaking and form cages supported by vertical rolls to receive an open edge round tube before welding. At the final stage of forming, rolls are provided with guide fins to have a proper proportionate gap and correct entry in welding roll
STEP – 4
High Frequency Welding
Finally the pipe shape performed after forming process, it passed through welding heads followed by the seam guide. The process of welding is based on ERW process. Electric welding shall be performed with a minimum welder frequency of 200 KHz. The fusion takes place through a roll assembly set for proper welding. Bead trimming shall be done as per API 5L / IS Standard or as per Customer Specification.
STEP – 5
Normalizing is carried out on weld and HAZ after welding at the temperature of 8500 C to 9000 C. The temperature of seam normalizing is monitored by a non contact indicator having the digital display along with recorder. Equipment: Seam Normalizer Capacity : 500 KW
STEP – 6
A set of sizing roll is ahead of cooling zone, water cooled pipe is passed through sizing rolls which control the Ovality and required dimensions, which is finally verified with measuring instruments as specified in relevant Specification.
STEP – 7
NDT Testing (Eddy Current)
Eddy current testing is the process of inducing small electrical currents in an electrically conductive article and observing the resultant reaction between the magnetic fields involved. Equipment: Eddy Current Flaw Detector (PC based)
STEP – 8
Finishing of the Pipes:
Finished pipe are cut to required length by cut of carriage. Thereafter both ends of pipes are beveled by the end facer. Finally each pipe are checked for its Outer diameter, Inner Diameter, Thickness, Straightness, and length.
STEP – 9
After completing all the above process, all pipes transferred to the hydro testing bench. The test pressure shall be given to the pipes as per relevant specification or as per Customer Requirement.
STEP – 10
Hydro Test passed pipes are send for Hot Dip Galvanizing confirming to various Indian Standard / International Standard.
STEP – 11
Marking on the pipes shall be paint stenciled as stipulated in API 5L/ IS Standard or as per the customer’s requirement, on each length of the pipe
Conducted only on special request by customer.
Confirm the cracks on the welded sections or on the base metal.
|Bending Test||Conducted to check the leakage at different preserver by Hydrostatic and pneumatic pressure test.|
|Flattening Test||This test is conducted to check the strength of welded section. Welded section should bear this specified compression stress.|
|Reverse Flattening Test||To confirm that there are no cracks or blow holes on the welded section.|
(Flaring) test is performed to ensure the forming behavior of pipes. Pipe ends are expanded in a press to a diameter 1.2
|Eddy Current Test ASTME-426||
This test is conducted to check the homogenates throughout the pipe length.
|Radiographic Test||On demand, through approved inspection agency we can provide this test.|
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